Tuesday, June 15, 2021

What Type Of Foam Insulation Equipment Should I Get?

Those operating a foam insulation business understand the insulation market's good, versatile, and financially rewarding nature. Nevertheless, similar to most growing industries, there are different uses for spray foam insulation covering a series of applications. In a progressively 'green' initiative-minded world, insulation helps lower energy consumption and helps in keeping often unfriendly weather outside where it belongs.

Running a foam insulation business requires knowing the best equipment for the specific type of insulation job. Foam insulation spray equipment is an essential financial investment in your business. It will keep it operational, and choosing the ideal equipment for the ideal kind of insulation task is pivotal to your business's success. Having access to the best equipment needs an understanding of application type and proper usage for specific circumstances. If you are in the insulation business and looking to grow and establish, you have likely been wondering the responses to some important questions.

Should I Get A Spray Foam Rig Or Just The Equipment?

To carry out top-quality work, the ideal equipment for the job is essential. Among the main options that a foam insulation business requires to be made is whether to acquire foam spraying equipment for numerous jobs or purchase a geared-up spray foam rig. A spray foam rig is a larger investment, but it is preloaded, souped-up, and customized for any job your business is hired to carry out.

Of course, not all rigs are stocked with the very same features. Those working on a budget plan might still obtain a 16 or 20-foot economy trailer rig geared up for a terrific bulk of insulation tasks. For low and medium projects, a portable rig series will suffice. Those insulators with much more pressing business and particular needs can invest in a mobile coatings unit, a custom-made rig, or a spray foam rig equipped with the latest custom machinery.

There is likewise the path with acquiring just the needed equipment. Transporting and establishing complicated equipment from task to task can be time-consuming, that's before discussing that it requires to be stored somewhere, which might need the equipment to be lighter and more mobile. This also indicates that it's not likely to be industrially efficient in completing the largest of tasks. Then there are the power and compressed air supply considerations typical to all spray foam equipment. Whereas specific rigs, typically referred to as 'turn-key rigs, include their power supply. If you have the means to provide power and a percentage of compressed air, then a simple equipment package is all that is needed. Click the links to learn more on private sprayers to pumps.

How Much Does A Spray Foam Rig Cost?

The expense of spray foam rigs differ substantially based on several elements. The substantial nature of their equipment, the financial level of the device, and obviously, the grade of the equipment that inhabits the rig's construct will all be factored in the expense. Various producers can likewise price rigs at different rate ranges.

Typically, a basic air-operated maker can start at approximately $8,000, the most affordable end of the rate point scale. However, the air intake requirement of an air rig could be a concern to a business owner. Devices relying on electrical and hydraulic as the primary drive cost anywhere between $12,000 and $27,000 based on the extensive nature of the equipment set up. Furthermore, set up equipment in a rig includes the expense so much that the complete equipment expenses require financial investments going beyond $50,000. A quote for a rig or equipment can be obtained by contacting an agent from ArmorThane here, depending on one's business requirements.

What Are The Disadvantages Of Spray Foam Insulation?

While there are lots of end-user advantages to spray foam insulation used, consisting of huge energy cost savings, reduction of moisture, mold, dust, pollen, noise, and ice damage, and enhanced structural strength and very little maintenance, there are some significant disadvantages to it also.

While there is no arguing the energy operating expense savings, the effects are far from instant. Many who utilize spray foam insulation start just seeing the financial investment, which normally brings a significant upfront cost, start to show dividends just 2 to 4 years after the insulation has been administered. The setup procedure itself is typically more time-consuming than alternative insulation also. The other clear disadvantage is that the project is not something most can take up as a DIY venture. It demands a range of foam insulation spray equipment and an understanding of the process, so entrepreneurs need to get proper training.

Final Thoughts

As a foam insulation business, you are most likely to encounter several obstacles, consisting of heavy financial investment into equipment and a prospective rig, on top of competitors from other foam insulation companies in your location and alternative insulation methods. Foam insulation can be profitable as homeowners wish to minimize heating costs eventually, so it is best to thoroughly investigate the equipment you will require to utilize, buy quality equipment, set a spending plan apart for repair work and maintenance, and run at the optimal quality to garner an exceptional reputation. When business comes your way, figure out the task's scope, examine the expense to do the job, and guarantee that the client gets top-notch on every job.

A financial investment in a rig could make you much more capable and mobile with your equipment, too, so that is constantly worth factor consider. To learn more about buying spray foam rigs, equipment, and many other components of the foam insulation business, go to ArmorThane.com today!

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Let ArmorThane Build It Right

We want to make your coating jobs as convenient and fast as possible. That's why we design the trailer to your request or we'll help guide you through the layout and equipment choices based on your business plans. Options range from a smaller, low pressure configuration to a longer, two-room version that's fully outfitted with a high volume system.

Example Trailers

Industries and projects have difference requirements. Ask us for more details on these custom built examples:

  • Primary and Secondary Containment Unit – 36 Ft Gooseneck Trailer with resting berths and large chemical storage
  • Mining and Heavy Industry Unit – 30 Ft Gooseneck Trailer with multiple air tools from one large compressor
  • Residential and Commercial Coatings – 20 Ft Bumper Pull Trailer designed for easy-to-reach projects such as decks, animal enclosures
  • Foam-Focused Unit – 20 Ft Bumper Pull Trailer with long line sets reaching from the trailer
Each Mobile Coatings Unit comes complete with everything you need to get started AND keep going. Everything is included up front…

Projects are different from one applicator to the next. So, why buy a trailer designed for someone else? Instead, we customize the design of a trailer to fit your projects.

Our Coatings Units take power and equipment to any industrial, commercial or residential jobsite. Customers look to us for guidance, but the final choice of equipment and layout is yours. Options vary from a smaller, high or low pressure configuration to a longer, two-compartment version that’s fully outfitted with a high pressure system. Sizes typically range from 16' up to 36'.

MCU are Built to Take the Coatings Business Directly to the Job Site

Whether you decide to run completely mobile or simply add flexibility to a workshop business, ArmorThane helps you select the materials and application equipment that fits your plans.

Trailers are specifically designed for easy access with all of the tools needed to produce high-quality ArmorThane coatings. A gas generator even allows you to bring power to any site.

Image result for mobile coating units

While No Two Trailers are Alike, Here are Some Features of One-Compartment and Two-Compartment MCUs:

  • Rear Ramp Entry Door
  • Optional Separated Equipment Room
  • Exhaust Fans for Equipment Room
  • Spray Gun Access Door
  • Ventilated Generator System
  • Multiple Regulated Air Drops
  • Multiple 110V and 230V Power Connects
  • Propane or Electric Trailer/Material Heat
  • Coated Interior for Scratch Protection
  • Shore Power Switch
  • Outside Fill Fuel Tank
  • Refrigerated Dry Air
  • Side Entrance Door into Optional Equipment Room
  • Optional Internal Wall for Sound Reduction, Insulation
  • Propane Travel Racks for Propane Heat
  • Reinforced Hose Hangers
  • Hose Connection Impact Guard
  • Proportioner Impact Guard
  • Wall-Mounted Tool Cabinets
  • Work Bench with Gun Vise
  • Eye Wash Station
  • First Aid Kit
  • Fire Extinguisher
  • Optional Exterior Graphics

Secondary containment pit coating

Plus we provide all of the polyurethane, polyurea and hybrid coating products, primers, sealers, topcoats, spray guns, tools and supplies you need.

Several Questions Help Us Make Key Design Recommendations

We want to help you make the right decisions. When you talk with us, we’ll ask questions regarding:

  • Type of Spraying Projects
  • Spraying Environment (Temperature, Humidity)
  • Spraying Distance from the Trailer
  • Tools and Equipment Used
  • Access to Power, Cost of Power
  • Equipment Noise, Heat
  • Ventilation Required
  • Site-to-Site or Fixed Locations

You get:
Industry Leading Components
• Turn Key Generator Powered Unit
• Open and Closed Cell Spray Foam
• Fresh Air and Safety Systems
• Climate Controlled Mobile Storage

Heated Hose Rack
Holds up to 410 ft. of hose. Designed with no sharp edges to tear or fray protective scuff jacket. Includes mounting bracket for heated hose circulation manifold.
Fit and Finish
Interior of trailer is lined with a white laminated plywood (not just painted). White aluminum trim in corners keeps the fluid and air hoses concealed for a clean and professional look.
Fully Insulated
ArmorThane Mobile Rigs are fully insulated with sprayed polyurethane foam for the best insulation while adding structural strength to the trailer.
Trailer Specs
Trailer manufactured by United Trailers with 7.5 ft. tall interior height, double I-beam construction with support studs on 16 inch centers. Includes rear bogey wheels, and is backed with a 5 year warranty.
Work Bench and Cabinet
Galvanized steel work bench with vise, grinder and overhead white aluminum locking cabinet.
Barrel Braces
Engineered to hold two or three sets of material securely for a mobile application.
Generator/Air Compressor All rigs come with generators and air compressors from leading manufacturers and are approved installations backed by warranty.
Separated Utility Room
Generator is installed in separate utility compartment, sealed from the spray/work space — reducing noise and exposure to emissions.


Image result for mobile coating unit
  • ft (8.5m) gooseneck trailer (8 ft / 2.4m height)
  • 20 ft (6m) tag-along trailer (8 ft / 2.4m height)
  • 16 ft (5m) tag-along trailer (7 ft / 2.1m height)
  • Box truck
  • Sea containers
  • 53 ft (16m) trailers for roofing and Xtreme Mix
    All trailers and box trucks include:

  • Proper ventilation. Engineered louver system designed to keep the generator from overheating
  • Color-coded drum restraints
  • Insulated partition wall between utilities and cabin. This separates the generator from the proportioner – reducing noise during operation
  • Electrical system with control panel
  • Hose hanger (up to 410 ft /125m capacity)
  • 1/4 in (.635cm) plywood walls, double 3⁄4 in (1.9 cm) plywood flooring (trailers only)
  • Heavy-duty 8 in (20.3 cm) main beam construction (trailers only)
  • Custom barrel brace set
  • Two ABC approved fire extinguishers
  • Deluxe first aid kit



  • Reactor® H-40
  • Reactor H-25
  • Reactor E-30
  • Reactor E-20
  • Reactor H-XP2
  • Reactor E-XP2
  • Reactor A-20
  • Xtreme Mix™
    Gun Package:

  • Fusion® Air Purge
  • Fusion Mechanical Purge
  • Gusmer® GX-7
  • GX-8
  • GX-DI
  • Gap Pro
  • D-Gun
  • XTR Gun
  • Flex Plus™ Gun

  • 2000 psi
  • 3500 psi
  • 5000 psi
  • 7250 psi (Water-jacketed hose available)


  • 40 KW diesel
  • 60 KW diesel
    Generator packages include:

  • Installation and wiring
  • E-stop
  • Hardware
  • Shut down alarms
  • Correct sizing for application


  • Rotary screw compressor (40 cfm) integrated with generator saves valuable floor space (60 cfm model is optional)
  • 5 hp Champion compressor (17.5 cfm)
  • 5 hp Champion compressor (Vertical) (17.5 cfm)
  • 10 hp Champion compressor (35 cfm)
    All air systems include:

  • Installation and plumbing
  • Refrigerated dryer – 225°F (107°C) inlet temperature ensures proper air drying in any climate
  • Filtration
  • Regulators
  • Quick disconnects
  • Correct sizing for application